What is Hot Foil Stamping Machine?

 

 

Hot stamping is a lithography printing process that uses heated image molds or stamping dies to transfer metal foils or pre-dried inks onto a surface. Typically, the process works as follows: the hot stamping machine heats an engraved mold or die, which then presses marking foil onto the surface.

 

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Advanced Equipment

Our company has obtained QMS, OHSAS, EMS, CE and other management system certifications, and has obtained a number of invention patents and utility model patents such as printing machines and copperplate machines.

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We try and respond to all concerns within 24 hours and our teams are always at your disposal in case of any emergencies.

 

 

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Company in line with the quality first customer first people-oriented purpose, can provide users with all kinds of pre-sales technical consultation, installation and debugging and technical training, to ensure that customer problems can be timely and satisfactory solution.

  • Tipping Paper Shaftless Driven Hot Foil Stamping Machine

    Tipping Paper Shaftless Driven Hot Foil Stamping Machine

    Shaftless-driven (Electronic Shaft) | Auto-register | High Speed | 600mm . Applications: cigarette tipping paper, inner liner, soft pack, rolling paper, gift paper, other paper rolls and film.

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  • Tipping Paper Web Hot Foil Stamping Machine

    Tipping Paper Web Hot Foil Stamping Machine

    Shaftless-driven (Electronic Shaft) | Auto-register | High Speed | 600mm . Applications: cigarette tipping paper, inner liner, soft pack, rolling paper, gift paper, other paper rolls and film.

    Add to Inquiry
  • Tipping Paper Auto-register Hot Foiling Machine

    Tipping Paper Auto-register Hot Foiling Machine

    Shaft-driven | Auto-register | High Speed | 600mm. Applications: cigarette tipping paper, inner liner, soft pack, rolling paper, gift paper, other paper rolls and film.

    Add to Inquiry
Common Types
 

Manual hot stamping machine

This machine is similar to the size of manual hot stamping machine. It can hot stamp paper of 28 inches × 40 inches, and the process is mostly manual operation and the speed is relatively slow.

 

The manual small hot stamping machine

Can only hot stamp paper of smaller size.

 

Flat pressing and hot stamping machine

This machine has a variety of sizes, from small to ironing wide folio sizes. It is equipped with a computer to pull the gold foil in an orderly manner. The speed is slower and the process is mostly manual operation.

 

Automatic rolling hot stamping machine

This hot stamping machine is actually modified from a letterpress machine, because nowadays letterpress printing has been replaced by offset printing.

 

Flat-pressing and flat-automatic hot stamping machine

which is similar to a fully automatic laminating machine. The price is higher and there are not many users, but the speed is the fastest, and the hot stamping area is also larger.

 

Automatic air throat hot stamping machine

Modified from Heidelberg type air throat machine, with a paper web size of l 3 inches × 18 inches, fast speed, and is currently a tool used in hot stamping factories.

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Maintenance

 

 

Lubricator

The oiler is a combined part of the bronzing machine. It is necessary to disassemble and clean it regularly, so as to ensure the working efficiency of the machine.

Electrical box

The electrical box is the energy center of the entire hot stamping machine. For this reason, we must take good care of it. If the electrical box fails, we must repair it in time. You can start with its electrical route and aging degree.

Body

The operator needs to change the lubricating oil of the machine regularly. If the lubricating oil is not changed regularly, the hot stamping speed of the hot stamping machine will slow down and the quality of the printed product is not ideal. Make sure that the oil path of the machine is unblocked.

Cylinder

According to the use of the hot stamping machine, the cylinder is regularly maintained. If it is not maintained for a long time, the cylinder will malfunction, which requires replacement of the cylinder.

Instrument

The operator should always check the accuracy of the instrument, such as barometer, oil pressure gauge, etc. If these instruments are not maintained for a long time, they will quickly deteriorate, and the accuracy and sensitivity will decrease.

Product Working Principle
 

● The team leader of the bronzing machine is responsible for supervising the safety of the pilot of the bronzing machine.

● Before the hot stamping machine works, the staff must tidy their work clothes and safety shoes, tighten their shirts and sleeves, and easily fall out of debris if they are not in their pockets. Do not wear watches, various accessories, clothes or pants. It is forbidden to put special tools, coins, signature pens, mobile phones, lighters and other objects in the bag. Padlocks, keys, BP machines and other objects are prohibited from falling into the machine.

● Before starting the bronzing machine, add the required grease (lubricating grease) to the dripping points, lubrication points of the bronzing machine and the automobile fuel tank. 4. Without permission, the pilot of the plane other than the bronzing machine is not allowed to operate the bronzing machine privately, and the assistants and apprentices should work under the specific guidance of the bronzing machine chief in the actual operation of the bronzing machine.

● Before the hot stamping machine is running, check whether there are sundries in all parts of the shell, and be sure to give the data signal first, echo back and forth, and clarify the safety of the hot stamping machine before turning on the hot stamping machine.

● Before the hot stamping machine runs, ensure that irrelevant workers are close to the hot stamping machine

● The hot stamping machine must check whether there is any dirt before loading and unloading, and ensure that the cutting screws are tightened. The posture of the push plate should be light to prevent damage to the bronzing machine. When the bronzing machine is in operation, it is forbidden to touch the work surface of fitness exercises with your hands, and it is forbidden to overhaul and scrub the machine.

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Product Working Principle

 

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● The pilot of the airplane should strictly observe the position according to the division of responsibilities, and always pay attention to the operating conditions of each part of the bronzing machine, and shut down the machine immediately if the problem is found, and turn off the main power switch when shutting down for a long time.

● The working environment should be kept clean, tidy and unobstructed, and the road surface should be free of debris around the operating table and bronzing machine. Repair tools and spare parts should be placed in the required places.

● Pay attention to the hot stamping machine: when the first (last) sheet is stamped, the machine will stop the alarm, and gradually increase (decrease) the working pressure manually, and it will operate again after increasing (decreasing) the working pressure. At the time of suspension, the actual operation staff shall ensure safety.

● During work, everyone is prohibited from frolicking, playing, or making loud noises around the bronzing machine machinery and equipment.

● When the work is finished, turn off the power of the bronzing machine to ensure that the waste paper around the bronzing machine is cleaned up and there is no debris in the machine.

●The bronzing machine should be maintained and overhauled on time.

 

Precautions for Use

● The small hot stamping machine must select the appropriate hot stamping foil according to the different varieties of the hot stamping. When hot stamping, the three-way coordination of temperature, pressure, and hot stamping speed must be mastered, and it will be different according to the different hot stamping materials and hot stamping area.

 

● When cutting, you should master the speed and direction of the turning tool.

 

● Anodized aluminum hot stamping foil should use paper, ink (especially black ink), kerosene, and composite glue with suitable properties, and the hot stamping parts must be kept dry
Dry, so as not to cause oxidation or damage to the bronzing layer.

 

● The general packaging is: a roll of 64CM×120M, a box of 10 rolls; customizable width of 64CM, length of 120M or 360m large rolls or other special specifications.
5. Store it in a cool, well-ventilated place.

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Product Features

● Accepts a wide range of stock, from light paper to b-flute.


● Minimum paper size is 400 x 370mm; maximum paper size is at 1,050 x 750mm.


● Capable of bulk hot stamping with a maximum stamp speed of 7,000 sheets per hour.


● Non-stop feeding and delivery units ensure continuous hot stamping.

 

Application

 

 

In the packaging industry the applications include food, pharma, tobacco, and luxury goods packaging, as well as labels for products such as wine and spirits. Beyond packaging, hot foil stamping is extensively used on banknotes, greetings cards, and throughout commercial print.

 

How to Choose the Appropriate Hot Stamping Plate for Hot Stamping Machine?

 

Choosing a suitable hot stamping plate is an important step in the use of a hot stamping machine. It needs to be comprehensively considered based on factors such as printing materials, hot stamping effects, and hot stamping patterns. Here are some considerations for choosing the right hot stamping plate:


Select the hot stamping plate according to the printing material: Different printing materials have different adaptability to the hot stamping plate, such as paper, plastic, leather, etc., have different adaptability to the hot stamping plate. Therefore, when choosing a hot stamping plate, you need to understand the characteristics of the printing material and choose a hot stamping plate suitable for the material.


Select the hot stamping plate according to the hot stamping effect: The hot stamping effect is related to factors such as the material, temperature and pressure of the hot stamping plate. When choosing a hot stamping plate, you need to consider the desired hot stamping effect, such as gold, silver, red and other different colors, and whether special textures, embossing and other effects are needed.


Select the hot stamping plate according to the hot stamping pattern: The complexity and fineness of the hot stamping pattern also have an impact on the selection of the hot stamping plate. When choosing a hot stamping plate, you need to consider the characteristics of the pattern and choose a hot stamping plate that can clearly present the pattern.


Pay attention to the durability of the hot stamping plate: Different hot stamping plates have different materials and service lifes, so you need to pay attention to its durability when choosing a hot stamping plate to ensure long-term stability and cost savings.

 

How to Adjust the Hot Stamping Temperature and Pressure of the Hot Stamping Machine

 

 

The following are the steps for adjusting the hot stamping temperature and pressure of the hot stamping machine:
Adjust the temperature: Set the temperature of the hot stamping machine to the desired temperature, usually based on the requirements of the hot stamping material. Turn off the cooling cycle of the hot stamping machine and wait until the temperature of the hot stamping machine reaches the required temperature to ensure that the temperature is stable. If the temperature needs to be changed, please lower the temperature below 50℃ before making adjustments.


Adjust pressure: Open the pressure regulator cover and adjust the pressure regulator to minimum. Place the desired foil stamping material on the paper and place it on the table of the foil stamping machine. Open the cylinder pressure reducing valve, and then rotate the adjusting screw by hand to lower the cylinder until the hot stamping material contacts the workbench. Close the cylinder pressure reducing valve, then turn the pressure regulator screw to gradually adjust the pressure until the desired pressure is reached. If the pressure needs to be changed, reduce the pressure to a minimum before making any adjustments.

 

Pay Attention to the Following Safety Precautions When Operating the Hot Stamping Machine

 

● When adjusting the hot stamping machine, make sure it is in a safe condition and follow the instructions for use.
● Before making any adjustments, make sure the hot stamping machine has been cleaned and all loose screws and nuts have been tightened.
● Maintain appropriate temperature and pressure to obtain the best hot stamping effect.
● Regularly maintain and maintain the hot stamping machine to ensure its normal operation and extend its service life.

 

How Long Is the Maintenance Cycle of the Hot Stamping Machine?

 

Daily

Linoleum, cleaners, etc. need to be inspected and cleaned daily to ensure they are clean and free of debris.

01

Weekly

The oil cylinder, oil tank and other lubricating parts of the hot stamping machine should be inspected and lubricated once a week.

02

Monthly

The pneumatic system of the hot stamping machine, such as gas cylinders, pneumatic valves, etc., should be inspected once a month to ensure its normal operation.

03

Quarterly

The electrical system of the hot stamping machine, such as power supply, cables, etc., should be inspected every quarter to ensure its normal operation.

04

Every year

Conduct a comprehensive inspection and maintenance of the hot stamping machine, including replacing worn parts, cleaning the electrical system, etc.

05

 

Hot Stamping Machine Operating Procedures

 

Safe operating measures:
● Before operation, the working status of the hot stamping machine should be checked to ensure normal operation.
● Make sure the floor of the hot stamping machine is stable to avoid accidental falling.
● Operators should wear protective equipment, including work clothes, gloves,Goggles etc.
● The hot stamping machine should keep a certain distance when working to avoid touching the hot stamping machine.surface.
● During operations such as replacing plates and adjusting temperature, wait for the machine to cool down.Do it after cooling down to avoid burns.
● Make sure the power socket and power cord are well connected to avoid short circuits.or electric shock.
● Make sure to use the appropriate power supply voltage to avoid overvoltage or undervoltage.Cause machine failure or danger.


Steps:
● Turn on the power switch of the hot stamping machine. After the machine starts up, turn on the mold.Install the tool on the hot stamping machine and adjust the position of the hot stamping head appropriately.
● Turn on the temperature regulator and adjust the temperature of the hot stamping head to the appropriate range.Generally between 100-150 degrees.
● Make sure that the hot stamping plate is clean and flat, and place it on the hot stamping table.
● Open the control panel of the hot stamping machine, press the hot stamping button, and the hot stamping head willPress down and stay for a while, then it will pop up automatically.
● Remove the hot stamping plate and check whether the hot stamping effect meets the requirements, such asSecondary hot stamping operation can be performed if necessary.
● Turn off the power switch of the hot stamping machine, clean the machine, and properlycustody.


Operation precautions:
● During the hot stamping operation, the temperature and hot stamping time should be adjusted in time.Avoid burns or poor hot stamping caused by excessive temperature or too long time during the hot stamping process.
● Before hot stamping, a sample should be tested to determine the appropriate hot stamping temperature and time.time to get the best bronzing effect.
● During the hot stamping process, operators should stay focused and avoidAn accident happened.
● In case of machine failure or abnormality, stop the machine immediately and report for maintenancepersonnel to handle.
● After the hot stamping machine has been used for a long time, regular maintenance and cleaning should be carried out.Remove dust and debris from the hot stamping head and hot stamping table.
● If downtime is required for a long time, the machine should be turned off and unplugged.plug to avoid electrical malfunctions and hazards.

 

Products Description

Our company is a professional manufacturer of printing and packaging machinery and equipment. As a major manufacturer of tobacco packaging materials and equipment in China, it is also a major manufacturer of water pine paper equipment in the world. We have electronic shaft gravure printing machine, electronic shaft bronzing machine, high-speed double-shaft slitting machine, high-speed rewinding machine, laser punching machine, electrostatic punching machine series; Aluminum foil lining paper compound embossing stripping slitting machine.

productcate-1-1

productcate-1-1

FAQ

Q: What are the limitations of foil stamping?

A:The Graphics are Faint or Fuzzy. Graphics and text typically become faint or fuzzy during the hot stamping process.

The Text is Blurred. No one wants blurry text for their labels and packaging, but it's a common problem in the hot foil stamping process.The Graphics and Text are Uneven.

Q: What is the best temperature for hot foil stamping?

A:Hot foil stamping temperature and time (for reference):

Hard plastic:120-130 degree Celsius / PVC:100-120 degree Celsius 1-1.5s. Leather: 100-130 degree Celsius 1s / Synthetic leather:160-180 degree Celsius.

Q: What is the principle of hot stamping machine?

A: Hot stamping is a lithography printing process that uses heated image molds or stamping dies to transfer metal foils or pre-dried inks onto a surface. Typically, the process works as follows: the hot stamping machine heats an engraved mold or die, which then presses marking foil onto the surface.

Q: Can you use regular dies in a hot foil machine?

A: Hot Foiling regular thin cutting dies works a treat, the result is a clean sharp foiled line on your cardstock.

Q: What is the difference between hot foil stamping and embossing?

A: Torn between Foil Stamping & Embossing Options? Embossing a label produces a more 3D effect with a raised surface giving it a textured feel. Foil stamping does not produce the same 3D effect, but the bright foils give an illusion of depth.

Q: What material is used for hot stamping?

A: All you'd need to get started is a hot stamping press, metal type or dies (material options include magnesium for short runs, brass for medium runs, or steel for longer production runs), and hot stamping foil if you want to add color.

Q: What are the applications of hot stamping machine?

A: In the packaging industry the applications include food, pharma, tobacco, and luxury goods packaging, as well as labels for products such as wine and spirits. Beyond packaging, hot foil stamping is extensively used on banknotes, greetings cards, and throughout commercial print.

Q: What is an alternative to foil stamping?

A: Metallic ink achieves a subtler effect than foil stamping because it's applied to your project early in the printing process, then covered with a finish (lamination or varnish).

Q: What does foil stamping require?

A: Foil stamping is a process that traditionally uses heat, pressure and foil. The foiling elements of your design are engraved onto a heated foiling die (it is like a rubber stamp, but made of metal). A roll of thin foil is placed between the die and your substrate (paper), and pressure is applied.

Q: What is the purpose of foil stamping?

A: Foil printing, also known as foil stamping or hot foil stamping, is a process that adds class and sophistication to multiple types of projects. This specialty printing process uses heat, pressure, and foil to add a shiny or matte, effect to designs or graphics.

Q: What are the advantages of hot stamping?

A: The hot stamping process is the most widely used in the decorating department because of its convenience, versatility and results. Since wet inks are not used there are no offensive odors, EPA concerns or storage problems.

Q: Can you hot foil stamp on metal?

A: Another advantage of hot stamping is that it adapts to plastic, glass, metal and wood. The transfer of a metal foil can also be done on a coated object without creating any problem to the coating. Hot stamping can be combined with other printing techniques such as screen printing and pad printing.

Q: What color is hot stamping foil?

A: In hot stamping foil industry, gold and silver, which are mostly used in textile and leather industry are preferred foil colors. However, grey, pink, navy blue, green colors are used in many application.

Q: Can hot foil plates be used for embossing?

A: While your first instinct might be to use a hot foil plate for foiling, today I'm going to show you how I used one for dry embossing as well. This is something you can do even if you don't have a hot foiling machine.

Q: What is the difference between hot stamping and letterpress?

A: Hot foil stamping is quite similar to letterpress printing in that it involves a press to apply pressure and a custom plate (or die) to apply the design to paper. The main difference is that instead of using ink on the plate, it uses a foil film and a heated die to stamp the foil into place on the paper.

Q: Can you hot stamp plastic?

A: Hot stamping plastic parts can also be done to achieve a specific color, texture, or metallic finish. The process can be done with a press (hot stamping) or without a press (tipping). Hot stamping plastic parts uses high temperature to fuse the ink to the plastic.

Q: Can you hot stamp acrylic?

A: Hot stamping can be done on many types of substrate including leather, cloth, vinyl, hard plastics, acrylic, as well as coated and uncoated substrates.

Q: Is foil stamping sustainable?

A: Hot foil stamping is considered an environmentally friendly process for many reasons: The process of hot foil stamping is dry and solvent-free. The process uses a minimum amount of energy. Paper and board packaging materials that have been hot foil stamped can be recycled.

Q: What is gold foil stamping?

A: Instead of using magnetism, plates, or inks to print words and shapes, the foil stamp process uses dies, which are sculpted metal stamps. The heated dies seal a thin layer of metallic leaf onto a surface. The foil comes in a wide roll, large enough for several passes, backed by Mylar.

Q: What temperature is hot foil stamping?

A: 

Hot foil stamping temperature and time (for reference):

Papers:100-130 degree Celsius 1s / Soft plastic: 80-100 degree Celsius. Hard plastic:120-130 degree Celsius / PVC:100-120 degree Celsius 1-1.5s. Leather: 100-130 degree Celsius 1s / Synthetic leather:160-180 degree Celsius.

As one of the leading hot foil stamping machine manufacturers and suppliers in China, we warmly welcome you to buy durable hot foil stamping machine made in China here from our factory. Contact us for more details.

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